VIG Graphics stands at the forefront of corrugated packaging innovation, providing state-of-the-art machines that cater to a wide range of manufacturing needs. Our 3 Ply Flute Laminator Machine and 5 Ply Flute Laminator Machine are engineered for efficiency and precision, ensuring seamless operation in every application. As leading Corrugated Box Machine Manufacturers, we deliver solutions like the Automatic 5 Ply Flute Laminator Machine, Automatic Flute Laminating Machine for Cardboard and Corrugated Paper, and Automatic Corrugated Box Making Machine, tailored to meet the demands of modern industrial packaging. This FAQ guide will address your queries about our machines, from performance to maintenance, while emphasizing our commitment to quality and innovation.
Paper, Roll Size, and Job Specifications
- What is the lowest GSM paper that can run on a 3 Ply/5 Ply Flute Laminator Machine?
- Our 3 Ply Flute Laminator Machine and 5 Ply Flute Laminator Machine can handle 100gsm paper for roll sizes up to 24”, 140–180gsm for roll sizes up to 36”, and 180gsm+ for full-size jobs.
- Can the machine handle jobs of different sizes?
- Yes, our Automatic Flute Laminator Machine can handle various sizes with appropriate GSM paper, ensuring adaptability for diverse projects.
- What is the speed of the 3 Ply Flute Laminator Machine?
- The speed depends on the roll size and GSM of the paper:
- 18” roll size: 7500 sheets/hour
- 22” roll size: 6500 sheets/hour
- 36” roll size: 4500 sheets/hour
- 44” roll size: 3500 sheets/hour
- The speed depends on the roll size and GSM of the paper:
- Is the big size 1850 Flute Laminator successful?
- Absolutely. This Flute Laminator Machine Made in India is designed for success, especially when the top sheet GSM is 180gsm+ for full-size jobs.
- What is the glue usage per sheet?
- Glue usage is approximately 40–45 sec viscosity with 25–35% solid content, ensuring standardized quality and efficiency.
Glue and Moisture Details
- What types of glue can the machine use?
- Our machines, including the Pasting Machine and Carton Gluing Machine, support starch-based glue and Fevicol for optimal performance.
- What is the standard viscosity/solid content of glue?
- Viscosity: 40–45 seconds
- Solid content: 25–35%
- What is the moisture gain in 3 Ply/5 Ply production?
- 3 Ply: 3–4% moisture gain
- 5 Ply: 6–8% moisture gain (depending on the outer temperature)
- What is the glue saving on the machine?
- With machines like the Big Format Pasting Machine, glue savings are approximately 30–40%, depending on the flute type.
Wastage and Tips for Minimizing It
- What is the wastage per job?
- Wastage is typically one sheet or less, provided the 2ply sheet is of good quality and the operator is well-trained.
- What are some tips for minimizing wastage?
- Standardization of glue-making, optimal 2ply production temperature, proper cutting, and operator efficiency are key factors in minimizing wastage.
- Is there any specific handling required for 2ply sheets?
- Proper cutting and handling are critical for reducing wastage and maintaining quality.
Machine Performance and Durability
- What is the expected life of the machine?
- Machines such as the High Speed Flute Laminator Machine and Servo Rotary Cutter Machine have a lifespan of over 20 years when serviced properly.
- What are the benefits of double bearings and bushes?
- They enhance durability and reduce wear and tear in Corrugated Cardboard Machines and Die Cutting Machine Manufacturer products.
- How does the machine ensure consistent quality?
- Through precise glue application and standardized processes, guided by trained operators.
- How do environmental conditions affect machine performance?
- Environmental factors like humidity can influence moisture gain, which should be accounted for during production.
Changeover, Short Runs, and Operator Needs
- What is the changeover time for a job?
- Changeover time is typically 7 to 15 minutes, depending on the operator.
- Is it suitable for short runs?
- Yes, thanks to its quick changeover time, making it ideal for varied production needs.
- How many workers are required to run the machine?
- Generally, 3–4 workers are needed, depending on the running speed and size of the sheets.
- Is the operator easily available for The Flute Laminator?
- We offer training to your staff within 10 days or assist in hiring skilled operators.
- Is training provided for new operators?
- Yes, comprehensive training is provided to ensure efficient machine operation.
Maintenance and Spare Parts
- Are there frequent maintenance issues?
- Our machines are designed for minimal maintenance, with most issues resolvable via phone or video support.
- What is the average maintenance cost over the years?
- Annual maintenance costs range from ₹20,000 to ₹25,000 for machines running 8 hours daily.
- What are the common servicing needs for this machine?
- Regular cleaning and timely replacement of belts, stoppers, and springs are recommended for optimal performance.
- What is the availability of spare parts?
- Spare parts are readily available and can be shipped promptly.
Customizations, Power, and Certifications
- Does the machine support custom configurations?
- Yes, we offer custom configurations to meet specific client requirements.
- What are the power requirements for the machine?
- Power requirements vary based on the machine’s configuration and roll size.
- Are there any certifications for the machine?
- All our machines meet industry-standard certifications, ensuring top-notch quality and safety.
At VIG Graphics, our machines, including the Flute Laminator Machine Manufacturer offerings, embody a commitment to excellence and reliability. From the Hot Foil Stamping Machine Manufacturers to the Rotary Die Cutting Machine, our products are designed to elevate your production standards. We hope this FAQ has provided valuable insights into our range of solutions. For more information, please contact us to explore how we can help optimize your operations with our innovative technologies.
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